Technology and R&D

Bengaluru-based Metastable Materials has developed a 100% chemical-free process for extracting metals out of scrap Li-ion batteries. It has set up an ‘Urban Mining Unit’ on the outskirts of Bengaluru, which is capable of processing up to 1,500 tonnes of dead batteries per annum. This unit will start production early next year. Shubham Vishvakarma, founder and chief of process engineering at Metastable Materials, speaks to pv magazine about the role of urban mining in meeting India’s electric mobility ambitions and the advantages of the process developed by them. 

US researchers have facilitated the decoupling of power from energy design by incorporating a conducting carbon slurry in the negative electrolyte of an all-iron flow battery. In a new study, they describe the design considerations for slurry iron redox flow battery scalability.

Longi has launched a series of modules featuring an all-new hybrid passivated back contact cell technology, with which it claims a maximum module efficiency of 22.8% in mass production. It will initially offer the modules in 54, 60, 66 and 72 cell formats, targeting rooftop and distributed generation applications.

US scientists recently put different bifacial solar cells and modules through a series of tests at elevated temperature, humidity, voltage and mechanical stress levels. The tests revealed a range of light-induced and potential-induced degradation mechanisms that modules will likely suffer in the field.

A US research team claims to have demonstrated that increasing the spacing of solar panels between rows improves PV system efficiency and economics by allowing airflow to cool down the modules. The method could improve a project’s LCOE by as much as 2.15% in certain climates.

Germany’s Paxos is currently testing the solar tile in a testing facility connected to an air heat pump. The panel can provide heat and electricity at the same time, while also improving the heat pump’s coefficient of performance by around 25%.

Norway’s SINTEF has designed a heat storage system based on phase change materials (PCM) that can support PV generation and peak shaving. The battery’s container hosts 3 tons of liquid biowax based on vegetable oil and is now beating performance expectations at a pilot facility.

A team of international researchers has simplified the deposition of thin film layers in the commercial production of TOPCon solar cells. Via a tube-type industrial plasma-assisted atomic layer deposition (PEALD) technique, they were able to achieve a power conversion efficiency of 22.8% in a 60-cell, 613 W TOPCon module.

Russian researchers have transmuted poisonous Sosnowsky’s hogweed into high-grade anode material for sodium-ion batteries. The obtained material has a Coulombic efficiency of 87%, which is on par with the best reported results for hard carbons synthesized from other raw materials.

Germany’s Fraunhofer ISE is applying its FlexTrail-printing technology to the direct metallization of silicon heterojunction solar cells. It said the technique reduces the use of silver, while maintaining high efficiency levels.